50mm Air Hammer Forged Grinding Balls Forging Steel Balls For Ball
Mill
1. Forged Steel Balls Application
Forged grinding balls are used in ball mills, mainly in mines,
cement plants, power plants and so on.
2. Classification
According to the different chemical elements , forging grinding
balls can be divided into C45,60Mn,B2 and B3. At present, the above
four materials are widely used all over the world, that’s the
conventional materials, if there are special needs, can be
customized.
3. Manufacturing process
Forged grinding ball is forged by air hammer after being heated by
electric furnace.
4. Forged Steel Balls Detail Specifications
① Chemical Composition
Material |
Chemical Composition |
C |
Si |
Mn |
Cr |
P |
S |
Ni |
Cu |
C45 |
0.42-0.5 |
0.17-0.37 |
0.5-0.8 |
≤0.25 |
≤0.035 |
≤0.035 |
≤0.25 |
≤0.25 |
60Mn |
0.55-0.65 |
0.17-0.37 |
0.7-1.0 |
≤0.25 |
<0.04 |
<0.04 |
≤0.3 |
≤0.25 |
B2 |
0.72-0.85 |
0.17-0.37 |
0.7-1.0 |
0.4-0.6 |
≤0.025 |
≤0.025 |
≤0.02 |
≤0.02 |
B3 |
0.58-0.66 |
1.3-1.9 |
0.65-0.8 |
0.7-0.9 |
≤0.025 |
≤0.025 |
≤0.02 |
≤0.02 |
② Hardness
Size |
C45 |
60Mn |
B2 |
B3 |
| 20mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 30mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 40mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 50mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 60mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 70mm | 53-56 | 58-62 | 60-64 | 61-63 |
| 80mm | 53-56 | 58-62 | 59-63 | 60-65 |
| 90mm | 50-55 | 58-62 | 57-61 | 60-65 |
| 100mm | 48-52 | 57-61 | 56-60 | 60-65 |
| 110mm | 48-52 | 57-61 | 55-60 | 58-64 |
| 120mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 130mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 140mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 150mm | 48-52 | 57-61 | 55-60 | 56-63 |
③ Weight
| Size(mm) | 20 | 30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 110 | 120 | 130 | 140 | 150 |
| Weight(kg) | 0.033 | 0.111 | 0.261 | 0.512 | 0.883 | 1.402 | 2.092 | 2.98 | 1.087 | 5.44 | 7.062 | 9.008 | 11.25 | 13.83 |
5. Test
Forged grinding balls test is an very important step. Real-time
detection will be carried out in the production process. Balls
produced in each shift will be sampled in large quantities and
tested for size, hardness, chemical composition, drop test, core
pulling and impact value to ensure the quality of steel balls.
Forged Steel Balls
